Synergistic combination of a chlorotoluron compound and ipbc for dry film protection

ABSTRACT

A synergistic antimicrobial composition containing chlorotoluron and 3-Iodo-2-propynyl butylcarbamate is provided. Also provided is a method of inhibiting the growth of or controlling the growth of microorganisms in a building material by adding such a synergistic antimicrobial composition. Also provided is a coating composition containing such a synergistic antimicrobial composition, and a dry film made from such a coating composition.

This invention relates to combinations of antimicrobial compounds andtheir uses in dry film protection applications, the combinations havingunexpectedly greater activity than would be expected for the use of bothof the individual antimicrobial compounds.

Use of combinations of at least two antimicrobial compounds can broadenpotential markets, reduce use concentrations and costs, and reducewaste. In some cases, commercial antimicrobial compounds cannot provideeffective control of microorganisms, even at high use concentrations,due to weak activity against certain types of microorganisms, e.g.,those resistant to some antimicrobial compounds. Combinations ofdifferent antimicrobial compounds are sometimes used to provide overallcontrol of microorganisms in a particular end user environment. Forexample, WO 1998/121962 discloses combinations of 3-Iodo-2-propynylbutylcarbamate and pyrithione, but this reference does not suggest anyof the combinations claimed herein. Moreover, there is a need foradditional combinations of antimicrobial compounds with relatively lowimpact on health and/or the environment. The problem addressed by thisinvention is to provide such additional combinations of antimicrobialcompounds.

Antimicrobial compounds are sometimes included in liquid coatingcompositions that are applied to a substrate and that become dry films.It is desirable that such dry films control surface fungi and algae andthat such dry films also present as little adverse effect as possible onhealth and the environment.

In the present invention there is provided a synergistic antimicrobialcomposition comprising chlorotoluron and 3-Iodo-2-propynylbutylcarbamate (also known as iodopropynyl butylcarbamate) (CAS registrynumber is 55406-53-6).

The invention further provides a method of inhibiting the growth of orcontrolling the growth of microorganisms in a building material, themethod comprising the step of adding a synergistic antimicrobialcomposition comprising chlorotoluron and3-Iodo-2-propynylbutylcarbamate; wherein the weight ratio of the 3-Iodo-2-propynylbutylcarbamate to chlorotoluron is from 1:5 to 2:1.

The present invention further comprises a coating composition comprisinga synergistic antimicrobial composition comprising chlorotoluron and3-Iodo-2-propynyl butylcarbamate. The coating composition of the presentinvention may also comprise a synergistic antimicrobial compositioncomprising chlorotoluron and3-Iodo-2-propynyl butylcarbamate; whereinthe weight ratio of the 3-Iodo-2-propynyl butylcarbamate tochlorotoluron is from 1:5 to 2:1.

Lastly, the present invention provides a dry film made by a processcomprising applying a layer of the coating composition comprising asynergistic antimicrobial composition comprising chlorotoluron and3-Iodo-2-propynyl butylcarbamate; wherein the weight ratio of the3-Iodo-2-propynyl butylcarbamate to chlorotoluron is from 1:5 to 2:1 toa substrate and drying the coating composition or allowing the coatingcomposition to dry.

The following is a detailed description of the invention.

As used herein, the following terms have the designated definitions,unless the context clearly indicates otherwise.

The term “antimicrobial compound” refers to a compound capable ofinhibiting the growth of or controlling the growth of microorganisms;antimicrobial compounds include bactericides, bacteriostats, fungicides,fungistats, algaecides and algistats, depending on the dose levelapplied, system conditions and the level of microbial control desired.Such term “antimicrobial compound” as used herein is synonymous with theterm “biocide”.

The term “microorganism” includes, for example, fungi (such as yeast andmold), bacteria and algae.

The following abbreviations are used throughout the specification: ppm=parts per million by weight (weight/weight), mL=milliliter,ATCC=American Type Culture Collection, and MIC=minimum inhibitoryconcentration.

Unless otherwise specified, temperatures are in degrees centigrade (°C.), and references to percentages are by weight (wt %). Percentages ofantimicrobial compounds in the composition of this invention are basedon the total weight of active ingredients in the composition, i.e., theantimicrobial compounds themselves, exclusive of any amounts ofsolvents, carriers, dispersants, stabilizers or other materials whichmay be present.

As used herein, “IPBC” is 3-Iodo-2-propynyl butylcarbamate (CAS registrynumber 55406-53-6).

When a ratio is the herein to be “X:1 or higher,” it is meant that theratio is Y:1, where Y is X or greater, and when a ratio is the herein tobe “X:1 or lower,” it is meant that the ratio is Z:1, where Z is X orless. The same logic follows for ratios that are “1:X or higher” and“1:X or lower”.

Chlorotoluron is an herbicide,N′-(3-chloro-4-methylphenyl)-NN-dimethylurea or3-(3-chloro-p-tolyl)-1,1-dimethylurea represented by C₁₀H₁₃ClN₂O(registry number 15545-48-9).

Chlorotoluron has relatively low solubility in water. This relativelylow solubility in water is preferred for an antimicrobial material thatmay be included in a coating composition or other building material,because dried coatings and building materials are exposed to water,which could tend to remove a highly soluble compound from the driedcoating or the building material.

The present invention involves a composition that contains bothchlorotoluron and 3-Iodo-2-propynyl butylcarbamate. It has beensurprisingly found that such a composition is synergistically effectiveas a biocide. It has been especially surprisingly found thatcompositions that contain both chlorotoluron and IPBC aresynergistically effective as biocides.

When IPBC is present, preferably the weight ratio of IPBC tochlorotoluron compound is preferably 1:5 to 2:1.

The mixture of chlorotoluron and IPBC may be included in a coatingcomposition. Chlorotoluron and IPBC may be added to the coatingcomposition separately or as a mixture or any combination thereof.Preferred coating compositions are liquid. Coating compositions may beaqueous or non-aqueous. Aqueous coating compositions generally contain30% or more water by weight of the mixture, based on the weight of thecoating composition.

Among embodiments in which chlorotoluron and IPBC are included in paintor other coating composition, preferred coating compositions are liquidcompositions, especially compositions that contain dispersions ofpolymers in aqueous media.

In addition to paints and other coating compositions such as marineanti-fouling, the antimicrobial compound combinations of the presentinvention are particularly useful in preservation of building materials,e.g., adhesives, caulk, joint compound, sealant, wallboard, etc.,polymers, plastics, synthetic and natural rubber, paper products,fiberglass sheets, insulation, exterior insulating finishing systems,roofing and flooring felts, building plasters, bricks, mortar, gypsumboard, wood products and wood-plastic composites. When an antimicrobialcompound combination of the present invention is present in a buildingmaterial, it is preferred that some or all of the antimicrobial compoundcombination is present at the surface of the building material or nearenough to the surface of the building material to inhibit microbialgrowth on that surface.

In some embodiments, latex paints or other liquid coating compositionsare used that contain the antimicrobial compound combinations disclosedherein.

Coating compositions are designed so that a layer of the coatingcomposition can readily be applied to a substrate and then dried orallowed to dry to form a dry film. Coating compositions contain abinder. Binders contain one or more of the following: one or morepolymer, one or more oligomer, and/or one or more monomer. Oligomers andmonomers in binders are designed to polymerize and/or crosslink duringor after the formation of the dry film. Polymers in a binder may or maynot be designed to crosslink during or after the formation of the dryfilm.

Coating compositions optionally contain one or more pigment. A pigmentis a mineral or an organic substance in the form of small solidparticles. Pigments provide full or partial opacity to the dry film.

The antimicrobial compound combinations are useful for preservation ofthe dry film coating resulting after application of paint or otherliquid coating composition. Preferably, the antimicrobial composition isan aqueous latex paint comprising one or more of the antimicrobialcompound combinations disclosed herein, or the dry film coatingresulting from application of the paint to a surface. An aqueous latexpaint is an aqueous liquid coating composition in which the binder is apolymer in the form of a latex (i.e., in the form of polymer particlesdispersed throughout the water). More preferred are aqueous latex paintsin which the binder contains one or more acrylic polymer.

Typically, the amount of the antimicrobial compound combinations of thepresent invention to control the growth of microorganisms is from 100ppm to 25,000 ppm active ingredient. For example, in the presentinvention, chlorotoluron plus IPBC is present in an amount from 100 ppmto 25,000 ppm. The antimicrobial combinations of the composition arepresent in an amount of at least 100 ppm and no more than 20,000 ppm,preferably no more than 18,000 ppm, preferably no more than 16,000 ppm,preferably no more than 14,000 ppm, preferably no more than 12,000 ppm,preferably no more than 10,000 ppm, preferably no more than 8,000 ppm,preferably no more than 6,000 ppm, preferably no more than 5,000 ppm,preferably no more than 4,000 ppm, preferably no more than 3,000 ppm,preferably no more than 2500 ppm, and preferably no more than 2,000 ppm.Concentrations mentioned above are in a liquid coating compositioncontaining the antimicrobial compound combinations; antimicrobialcompound combination levels in the dry film coating will be higher.

The present invention also encompasses a method for preventing microbialgrowth in building materials, especially in dry film coatings, byincorporating any of the claimed antimicrobial compound combinationsinto the materials.

Typically, the antimicrobial compositions are used to inhibit growth ofalgae and/or fungi.

The composition of the present invention contains chlorotoluron andIPBC. It is contemplated that some embodiments may contain one or moreadditional antimicrobial compound.

The following are examples of the present invention.

Sample preparation for antimicrobial testing was performed as follows:

Slurries containing 33% antimicrobial active ingredient (chlorotoluron)were post added to a white, acrylic/silicone based outdoor paint free ofbiocides to give a total active ingredient concentration of 10000 and1000 ppm respectively. ROCIMA™ 250 (40% IPBC) was post added to a white,acrylic/silicone based outdoor paint free of biocides to give a totalactive ingredient concentration of 10000 and 1000 ppm respectively.These paints were then diluted with an antimicrobial freeacrylic/silicone based paint and mixed to prepare targetedconcentrations of antimicrobial compounds for the testing. The totalbiocides concentrations tested were 125, 250, 500, 1000, 2000 and 5000ppm. After biocides addition or dilution, the paints were mixed 90seconds with the horse power shaker (AXEL 75M3372/ Agitateur SO-10MI)until uniformity was achieved. Paints containing different antimicrobialcompounds at the same levels were mixed together in order to obtain thedesired ratio of antimicrobial compounds. After one day, the paints wereapplied to Schleicher & Schuell filter paper at 280 μm wet filmthickness and dried for 3 days at room temperature avoiding directexposure to sunlight. Square discs (1.6 cm×1.6 cm) were cut out fromeach panel and were used as the substrate for algal efficacy tests. Thissample size allowed for an agar border when the sample disc was placedinto the well of the test plate.

Algal Efficacy Testing:

Algal efficacy was tested according to modified ASTM 5589 which is astandard accelerated test method for determining resistance of variouscoatings (including paints) to algal defacement. To accommodate forhigh-throughput screening, this method was scaled down from petri dishesto 6-well plates. Bold Modified Basal Freshwater Nutrient Solution wasused as growth medium. A single coated filter paper coupon was placedwith a pair of sterile forceps at the center of the agar plug (on top)with the painted surface facing upwards. Algal inoculum was prepared bymixing equal concentrations (1×10⁶ cfu/ml) and equal volumes ofexponentially growing algae cultures.

Algal inoculum:

Medium for Organisms Strain No. Type testing Chlorella sp. ATCC 7516Unicellular Bold Modified Chlorophyte Freshwater Solution

Each well that contains a tested coupon was inoculated with 1750 μl ofalgal suspensions (1×10⁶ cfu/ml) making sure that the whole surface(paint film as well as the agar surrounding it) was evenly covered. Theplates were incubated at room temp (21° C.-25° C.) with cyclic exposureto light and dark phases, for a period of three weeks. The total areainhibited was evaluated at the end of each week according to percentarea covered in 5% increments.

At the end of the three week incubation period, the samples were scoredfor percent inhibition regarding color intensity compared to the blanksample.

The Synergy Index calculation was performed as follows.

The SI is calculated based on F.C.Kull et. Al. method (AppliedMicrobiology, Vol. 9 (1961). In this study, SI was calculated based onthe following formula with the minimum inhibitory concentration chosenbased on the percent inhibitory exhibited by the individualantimicrobial against each microorganisms tested.

SI=Qa/QA+Qb/QB

Qa=the concentration of Antimicrobial A in the blend

QA=the concentration of Antimicrobial A as the only biocide

Qb=the concentration of Antimicrobial B in the blend

QB=the concentration of Antimicrobial B as the only antimicrobial

SI value of <1 in the formula indicates a synergism of the blendedbiocides exists.

Note: If any of the active with maximum concentration tested did notexhibit some inhibition, this maximum concentration is used to calculatethe estimated SI and a sign of less than (<) is included to take intoaccount that higher concentration of the active (e.g. chlorotoluron) isneeded to achieve the targeted inhibition. The minimal targetedinhibition was set at 75%, meaning a coupon with at least 75% algalgrowth inhibition was considered as a pass.

Compositions listed below that contain both chlorotoluron and IPBC areexamples of the present invention.

Test Results for IPBC with chlorotoluron at 3 weeks were as follows:

Pass level >75% inhibition

IPBC/Chlorotoluron Chlorella IPBC Total conc, ppm 2000 % inhibition 70Chlorotoluron Total conc, ppm 1000 % inhibition 100 IPBC/Chlorotoluron1/5 Total conc, ppm 500 % inhibition 100 SI 0.46 IPBC/Chlorotoluron 1/2Total conc, ppm 500 % inhibition 100 SI 0.42 IPBC/Chlorotoluron 1/1Total conc, ppm 500 % inhibition 80 SI 0.38 IPBC/Chlorotoluron 2/1 Totalconc, ppm 1000 % inhibition 100 SI 0.67 IPBC + chlorotoluron at ratio1:5 to 2:1 exhibited a synergy.

1. A synergistic antimicrobial composition comprising chlorotoluron and3 -Iodo-2-propynyl butylcarbamate.
 2. The synergistic antimicrobialcomposition of claim 1, wherein the synergistic antimicrobialcomposition comprises 3-Iodo-2-propynyl butylcarbamate, and wherein theweight ratio of the3-Iodo-2-propynyl butylcarbamate to chlorotoluron isfrom 1:5 to 2:1.
 3. A method of inhibiting the growth of or controllingthe growth of microorganisms in a building material, the methodcomprising the step of adding the synergistic antimicrobial compositionof claim 2 to the building material.
 4. A coating composition comprisingthe synergistic antimicrobial composition of claim
 1. 5. A coatingcomposition comprising the synergistic antimicrobial composition ofclaim
 2. 6. A dry film made by a process comprising applying a layer ofthe coating composition of claim 5 to a substrate and drying the coatingcomposition or allowing the coating composition to dry.